{"id":22844,"date":"2025-06-25T03:12:29","date_gmt":"2025-06-25T07:12:29","guid":{"rendered":"https:\/\/maplejet.com\/in\/flexible-packaging-coding-challenges-maplejet-printers-solution\/"},"modified":"2025-07-09T07:39:49","modified_gmt":"2025-07-09T11:39:49","slug":"flexible-packaging-coding-challenges-maplejet-printers-solution","status":"publish","type":"post","link":"https:\/\/maplejet.com\/in\/flexible-packaging-coding-challenges-maplejet-printers-solution\/","title":{"rendered":"Flexible Packaging Coding Challenges and How MapleJet Hx Printers Solve Them"},"content":{"rendered":"\n\n\n
Flexible packaging lines rely on specialized machinery\u2014like form-fill-seal (FFS) machines, flow wrappers, tray sealers, and roll-to-roll systems\u2014to package products at high speed and efficiency. However, one critical aspect often underestimated is how and where to integrate coding systems for lot numbers, expiry dates, and regulatory data.<\/p>\n\n\n\n
Choosing the wrong coding solution can lead to costly misprints, frequent downtime, and non-compliance with industry standards like GS1 and Sunrise 2027. This blog explores the most common flexible packaging machines, their unique coding challenges, existing equipment pain points, and how MapleJet\u2019s Hx Nitro and Hx Ultro Bulk Ink printers offer seamless, efficient, and scalable integration.<\/p>\n\n\n\n
MapleJet Solution<\/strong>: Hx Nitro (for SME and mid-scale lines), Hx Ultro CodeMax Bulk Ink (for high-speed, high-volume lines)<\/p>\n\n\n\n Why It Works<\/strong>: Hx Nitro\u2019s Thermal Inkjet (TIJ) technology delivers high-resolution, non-contact coding with zero odor and zero leakage. Unlike CIJ, it uses sealed cartridges\u2014making it food-safe and mess-free. Its small footprint fits easily into compact VFFS housings, and Hx Manager enables quick message setup. For larger operations, Hx Ultro\u2019s bulk ink ensures uninterrupted printing over long runs with lower cost per print. The bracket system on Hx Ultro CodeMax<\/strong> makes it easy to install onto VFFS machines without complex retrofitting. Rotate print function<\/strong> ensures the print appears within the correct window every time.<\/p>\n\n\n\n Benefits<\/strong>:<\/p>\n\n\n\n MapleJet Solution<\/strong>: Hx Nitro or Hx Ultro CodeMax Bulk Ink TIJ<\/p>\n\n\n\n Why It Works<\/strong>: Both printers offer real-time data printing using encoder\/sensor triggering. TIJ\u2019s non-contact nature eliminates friction\u2014ideal for fragile and coated films. The Hx Ultro CodeMax is suited for high-speed operations requiring GS1 barcodes and long runs, while Hx Nitro excels in lower volume or seasonal operations.<\/p>\n\n\n\n Benefits<\/strong>:<\/p>\n\n\n\n MapleJet Solution<\/strong>: Hx Nitro for hygienic operations; Hx Ultro + Track & Trace software for pharma applications<\/p>\n\n\n\n Why It Works<\/strong>: Hx Nitro is compact and operates without fumes or ink leaks. It\u2019s ideal for food plants that undergo daily sanitation. Hx Ultro Bulk Ink offers serialization and full ERP\/MES integration via a Track & Trace\u2014meeting pharma-grade standards and track & trace mandates.<\/p>\n\n\n\n Benefits<\/strong>:<\/p>\n\n\n\n MapleJet Solution<\/strong>: Hx Nitro TIJ and Hx Ultro Bulk Ink<\/p>\n\n\n\n Why It Works<\/strong>: Hx Ultro replaces label printing with direct-to-film printing. It eliminates ribbon or label waste and allows variable data (lot, expiry, branding) to be updated in real time using MapleJet\u2019s Advanced Message Editor.<\/p>\n\n\n\n Benefits<\/strong>:<\/p>\n\n\n\n MapleJet Solution<\/strong>: Hx Nitro TIJ and Hx Ultro Bulk Ink<\/p>\n\n\n\n Why It Works<\/strong>: Hx Ultro offers bulk ink printing with fade-resistant output and long runtimes. Designed for flexible films, its solvent-based ink ensures adhesion and smudge-resistance. It\u2019s ideal for offline coding, offering high throughput with reduced consumable costs.<\/p>\n\n\n\n Benefits<\/strong>:<\/p>\n\n\n\n MapleJet\u2019s Thermal Inkjet (TIJ) Advantage<\/strong>:<\/p>\n\n\n\n Coding isn\u2019t just a compliance checkbox\u2014it\u2019s a strategic part of production efficiency. From VFFS lines and tray sealers to roll-to-roll systems, MapleJet\u2019s flexible, high-speed printers adapt to any setup.<\/p>\n\n\n\n Whether you need GS1-compliant serialization or simply want to ditch expensive label systems, Hx Nitro<\/strong> and Hx Ultro Bulk Ink<\/strong> offer a cleaner, smarter, and more scalable solution to your flexible packaging line.<\/p>\n\n\n\n Need to upgrade your coding setup?<\/strong> Talk to MapleJet today for a customized integration plan for your flexible packaging line<\/p>\n","protected":false},"excerpt":{"rendered":" Flexible packaging lines rely on specialized machinery\u2014like form-fill-seal (FFS) machines, flow wrappers, tray sealers, and roll-to-roll systems\u2014to package products at high speed and efficiency. However, one critical aspect often underestimated…<\/p>\n","protected":false},"author":14,"featured_media":22845,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_eb_attr":"","footnotes":""},"categories":[229,26,157],"tags":[],"class_list":{"0":"post-22844","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-flexible-packaging","8":"category-hx-nitro","9":"category-hx-ultro"},"yoast_head":"\n\n
2. MapleJet Solutions for Horizontal Form-Fill-Seal (HFFS) Coding in SMEs and Large Companies<\/strong><\/h4>\n\n\n\n
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3. MapleJet Solutions for Tray Sealers & Thermoformers Coding in SMEs and Large Companies<\/strong><\/h4>\n\n\n\n
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4. MapleJet Solutions for Label Applicators Coding in SMEs and Large Companies<\/strong><\/h4>\n\n\n\n
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5. MapleJet Solutions for Roll-to-Roll Printing Systems (Offline) in SMEs and Large Companies<\/strong><\/h4>\n\n\n\n
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Why Traditional Coding Systems Fall Short<\/strong><\/h3>\n\n\n\n
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Smarter Integration for Smarter Packaging<\/h3>\n\n\n\n